Tpm brings maintenance into focus as a necessary and vitally important. You learn the important facts to successfully introduce tpm with this total productive maintenance ppt presentation help your management and supervision really understand what it means to the business to introduce tpm. Tpm training ppt authorstream presentation go premium. Total productive maintenance tpm focuses on getting managers, maintenance personnel and equipment users all working together to prevent equipment problems and reduce expenditures. Allow affected groups to go about normal work removing tags from equipment as it is. It can be considered as the medical science of machines.
Thanks for your interest in our lean manufacturing training materials. Some of the key advantages of using this tpm management training ppt kit are as below. Effects of implementing 5s on total productive maintenance. Tqmi offers the most valued total productive maintenance tpm training in india that aims at maintaining and improving the integrity of production and quality systems that add business value to. By giving ownership and responsibility of equipment and processes.
Poor layout and material presentation rework and extra processes inconsistent inefficient work methods excess downtime tooling. This powerpoint includes a step by step implementation process of tpm. Tpm introduction to total productive maintenance youtube. An introduction to total productive maintenance faculty. Tpm ppt total productive maintenance management training kit. The core idea of autonomous maintenance is to provide the operators with more responsibility and allow them to carry out. This waste is due to operators, maintenance personal, process, tooling problems and nonavailability of components in time etc. This powerpoint will help you to investigate if the introduction of tpm will help you reduce lost time on operating equipment to a tune of 30% or better.
Pdf quality and maintenance of manufacturing systems are closely related. An introduction to total productive maintenance tpm j. Tpm brings maintenance into focus as a necessary and vitally. The tpm club india, cii acknowledges the contribution of all the following. After reading you will understand the basics of this powerful quality and process management method what is total productive maintenance tpm. Tpm total productive maintenance total people management total profit management total perfect management concept developed by japan institute of plant maintenance first introduced and successfully implemented in 1971 at ms nippon denso co. This waste is due to operators, maintenance personal, process, tooling problems and nonavailability of components in. Introduction industry forum was initially formed in 1994 as a unique collaboration between leading vehicle manufacturers, the smmt and the government to improve the performance. Pdf total productive maintenance tpm implementation practice. Total productive maintenance tpm overview dave hoyte, ceo jl french corporation slide 1 2.
While our course offerings are extensive, not all courses are regularly scheduled on our events calendar. The red tag strategy is an effective way to accomplish the task of sorting. Many executive jobs today require that their employees have at least a basic understanding of total productive maintenance. Total productive maintenance master practitioner certification tpm mp download course file lasl most specialized program, total productive maintenance tpm focuses on getting the throughput needed from your current equipment assets by reducing equipment downtime and increasing reliability. Trainers selected from supervisors and operators to conduct the training on jh for. Education and training program to systematically enhance maintenance technical skills. Tpm training in india total productive maintenance tqmi. In this sap tpm training you will learn with hands on practice, live training and certification help from our global sap expert trainers. In this prerecorded, live training seminar shot at the peterbilt manufacturing training center in denton, tx, mike wroblewski, a senior lean consultant from gemba consulting and the kaizen institute explains why total productive maintenance tpm is not optional for lean thinking companies who rely on machines and equipment to satisfy customer demand. Often referred to as total production maintenance or total productivity maintenance, the formal name for the tmp toyota introduced is total productive maintenance. The study reveals that the tpm elements top management leadership. Claudius consulting deliver inhouse training and consultancy support to all.
Development of lean manufacturing course material 10 tpm equipment reliability. Tpm total productive maintenance tpm training youtube. The material in this ebook also appears in the print version of this title. Total productive maintenance training ppt presentation to enhance change in the culture and working style is a need of time. Form a team with a significant representation from all affected groups. Total productive maintenance tpm is a team and shop floor based initiative focused on optimizing the effectiveness of manufacturing equipment.
The goal of the tpm program is to markedly increase production while, at the same time, increasing employee morale and job satisfaction. Autonomous maintenance gives operators freedom and responsibility autonomous maintenance am is performed by the operators and not by dedicated maintenance technicians. Tpm total productive maintenance basics online training teaches tools and techniques to keep equipment is ready to run whenever it is needed in order to meet customer demands. Classroom presentation of the tpm material was interspersed over 3 of the 6 weeks of the course. An introduction to total productive maintenance tpm.
Pdf total productive maintenance tpm implementation in a. This professional presentation on total productive maintenance combines the tpm tools, 5s, oee overall equipment effectiveness, 8 pillars, autonomous and planned maintenance into a highly detailed training tool. It is easytolearn and userfriendly and complies with all tpm requirements for quick total productive maintenance training. Total productive maintenance tpm is a maintenance program which involves a newly defined concept for maintaining plants and equipment. Tpm total productive maintenance engages operators to improve equipment effectiveness with an emphasis on proactive and preventative maintenance. Tpm training imparted by highly experienced industry expert irca principal auditor faculty. It has become necessary to provide training to all and our tpm presentation helps you to modify and shape a total productive maintenance culture. You are welcome to print your own copies from home, but it is likely much less expensive to simply order them. Relate to tpmoeeautonomous maintenance planned maintenance preventative maintenance predictive maintenance design of effective maintenance strategy. In fact, visual workplace serves as the key sustaining force for these initiatives, because it ensures that lean and six sigma improvements remain clearly visible, readily understood, and consistently adhered to long after the kaizen or.
Total productive maintenance tpm is a maintenance program which involves a newly defined concept for maintaining plants and. Best sap institute in india sap training courses in. We pray that god uses the tpm training material to bless and enrich your walk with him. Disruption of production flow, lack of product or raw material, tools. The safety and training material might be useful for the reader. Total productive maintenance training and programs have been proven to help workers from plantfloor employees to senior executives incorporate maintenance into the everyday performance of the facility, detect developing problems earlier, mistakeproof equipment and reduce breakdowns. The 1day tpm ppt powerpoint presentation with training material covers how to do a lean total productive maintenance introduction well. Tpm helps workers efficiently care for the equipment and machines they work with, which will reduce costs, including money.
And the company we use to print the material regularly offers sales and multicopy discounts. Tpm training material reliability engineering quality assurance. Total productive maintenance training tpm training online. Total productive maintenance and the basic pillars of tpm. Effectively and efficiently employ machinery, materials, methods and manpower through the use of lean six sigma tools. The observations and the study made are shared with the equipment. Engage all employees to use effective problem solving tools to make permanent and significant reduction in plant losses. Almost all industrial production processes are carried out with the aid of machines, as a result of which each productionoriented organization is largely dependent on. Jim sheldon and the many subject matter experts at the defense systems management college, ft.
That is the method of training operators to get involved in maintenance task too. Click here for email subscription our mission is to make transformation prayer ministry freely available to every person. This training material is created under the guidance of experts having rich experience of consulting, training and auditing. The tpm course indexes showcase the wide array of classroom and online training sessions we have to offer. An assessment of the capabilities of total productive maintenance tpm in the uk foundry industry is presented, together with a comparative study of uk and japanese foundries relating to. Total productive maintenance tpm training tpc trainco. Conduct meeting to lay ground rules and define areas being studied scope. With the help of maintenance department, shop floor incharge and manuals of cncs, autonomous. Training and education, fill in knowledge gaps necessary to achieve tpm goals. Tpm total productive maintenance engages operators to improve. There seven primary maintenance activities to support the five core elements of tpm. Fill in knowledge gaps necessary to achieve tpm goals. The total productive maintenance certification was designed to teach someone with little to no knowledge of tpm the basic skills needed to function during a tpm process.
Automotive industry cluster tpm training material kobetsu kaizen step 0 1. Travel to and from job both with and wo tools and materials. Online sap trainers provides you course materials, tutorial, free demo, training videos, sample sap interview questions, ebooks including tips and tricks. It is a crucial component of the total productive maintenance tpm. Tpm training free download as powerpoint presentation. An introduction to total productive maintenance tpm plant. Continuously improving manufacturing tpm, lean and six. Team members put red tags on everything within the scope.
Call us at 8008108326 or 8024965888 outside north america or email us. Tpm improves equipment effectiveness lean production. Development of lean manufacturing course material 7 1. Total productive maintenance tpm overview dave hoyte, ceo jl french corporation slide 1. Total productive maintenance tpm implementation leads to significant manufacturing cost reductions leaving uk manufacturing organisations that have implemented total productive maintenance tpm better placed to survive in increasingly competitive global markets. This article explains the total productive maintenance tpm in a practical way. Create training material available on the internet in order to enhance the educational experience for high school students in a machine tool technology program at no cost to the. The japan institute of plant maintenance jipm tpm excellence awards. Use these presentation materials to educate management, employees or other. Tpm ppt with vital total productive maintenance training. Many organizations have effectively adopted payforskills programs. Tpm implementation impacts material handling, storage alternatives, to move and. Total productive maintenance is an essential methodology to developing an organization where there is no loss of time, materials, or equipment because of breakage and shutdowns.
620 111 744 1130 651 1260 1501 8 733 365 1183 1541 58 1460 767 1280 1292 1116 1022 618 1517 261 434 1427 760 471 658 351 1357 424 407 523 1385 178 553 429 907 953 176 424 781 575 164 648 1258 1277 1292 26 62 817